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Vehicle recallDVSA

Suzuki DR-Z400S and DR-Z400SM recalled over a brake defect

Brakes

For affected machines the tightening torque of the screws for fixing the rear brake reservoir tank cap was insufficient. If the motorcycle continues to be used in this condition the screw might be loosened.

Check your product

Only vehicles within the listed VIN ranges or build dates are covered. A franchised dealer can confirm from your VIN.

2 identifiers listed for this notice.

  • DR-Z400S

    Build datesThe build or first registration date is on the V5C.
    • 03/06/2025 – 26/08/2025
    Manufacturer referenceThe manufacturer’s own campaign number. Quote it to the dealer.
    • R25/05
  • DR-Z400SM

    Build dates
    • 04/06/2022 – 30/07/2025
    Manufacturer reference
    • R25/05

What to do now

A brake defect affects some Suzuki DR-Z400S and DR-Z400SM.

  1. Enter your registration number on the GOV.UK recall checker, or ask a franchised dealer to check the VIN.
  2. Book the recall work with a franchised dealer for the make. Recall repairs are carried out free of charge.
  3. Make sure the DVLA has your current address, as recall letters go to the registered keeper.

Why it matters. Brake defects are among the most serious vehicle faults because they affect the ability to stop.

Repairs and costs

Manufacturers contact registered keepers using DVLA records, but letters can go astray. You can book the free repair yourself once you know your vehicle is affected.

The DVSA monitors recalls and can be contacted if a manufacturer or dealer does not act.

From the official notice

Published by the Driver and Vehicle Standards Agency (R/2025/537). Quoted as issued.

Summary

For affected machines the tightening torque of the screws for fixing the rear brake reservoir tank cap was insufficient. If the motorcycle continues to be used in this condition the screw might be loosened.

Defect

For affected machines the tightening torque of the screws for fixing the rear brake reservoir tank cap was insufficient. If the motorcycle continues to be used in this condition the screw might be loosened.

Remedy

Tighten the rear brake reservoir tank cap screws to the specified torque during factory assembly.

Models

DR-Z400S, DR-Z400SM

Open the DVSA notice

Questions

Why are Suzuki DR-Z400S and DR-Z400SM being recalled?

A brake defect affects some Suzuki DR-Z400S and DR-Z400SM. Brake defects are among the most serious vehicle faults because they affect the ability to stop.

How do I know if my vehicle is affected?

Enter your registration number on the GOV.UK vehicle recall checker or ask a franchised dealer, who can check your VIN against the manufacturer’s campaign. The VIN ranges and build dates published by the DVSA are listed on this page.

What should I do now?

Enter your registration number on the GOV.UK recall checker, or ask a franchised dealer to check the VIN. Book the recall work with a franchised dealer for the make. Recall repairs are carried out free of charge.

Will the repair cost anything?

Manufacturers contact registered keepers using DVLA records, but letters can go astray. You can book the free repair yourself once you know your vehicle is affected. The DVSA monitors recalls and can be contacted if a manufacturer or dealer does not act.

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